| |
WWW.TEMPERATURECONSULTANT.COM
Link: APPLICATION NOTES
Operating Environment
- Ambient Temperature Considerations: Most
radiation thermometer “heads” have a limited operating temperature range
because they contain internal electronics and/or the radiation sensor operates
correctly only within this limited range. Therefore, if viewing hot objects or
in a hot environment, they must be cooled in some manner. Often the RT views
the product from within a cooled and insulated box. A simple thermal
snap-action switch can be used to operate a valve to turn cooling on and off
as needed. Less commonly, in cold climates, heating may have to be provided if
the mill area has become lower than the operating limit of the RT. Some RTs
require warm up periods of up to a half hour before their readings can be
considered accurate.
- Sight Path Absorption or blockage: In many
operations, the sight path between the RT and area to be measured may contain
smoke, water droplets, steam or dust. These generally will reduce the amount
of radiation the RT receives, causing it to read an incorrectly low
temperature. Careful selection of where to mount the RT for the least
interference is usually necessary. It may be necessary to mount a purged sight
tube on the front of the RT to provide a clear sight path to the area viewed
or to direct high velocity vortex fans to provide an improved path. In some
cases, ratio RTs may be used, but certain types of sight path blockage can
affect ratio RTs far more than using a small spot size RT with peak picking.
In other cases, carefully designed fiber optic systems can allow the lens to
be located very near to the product, but this requires cooled fiber optic
cables with a special purge tip. It is generally a very bad idea to try to
use signal averaging with a reduced emissivity value.
- Corrosive environments: Certain
environments such as flux lines contain quite corrosive vapors which will
literally “eat” RT housings or gum up/destroy their optics. Usually the best
bet is to enclose the RT in an epoxy paint coated box or fiberglass enclosure
that is under positive pressure, vented out the sight tube. Nitrogen works
well and is cheap. It may be desirable to purge the conduit carrying the
electrical signals as well. Fiber optics in a cooled and purged conduit can be
the simplest in really nasty environments.
- Line voltage Problems: In some facilities
where there is high power usage, line voltages and/or line “noise” can cause
RTs to read incorrectly. In such cases, it is advisable to install Sola’s (or
other filtered regulators).
|